Zirconia vs DMLS Crowns: Which is Right for You?

When it comes to restoring damaged teeth, choosing the right dental crown can make all the difference. Zirconia crowns and Direct Metal Laser Sintering (DMLS) crowns are two of the most popular options in modern dentistry. Each type offers unique benefits and considerations, making it essential to understand their differences before making a decision.

This comprehensive guide’ll compare zirconia vs DMLS crowns by exploring their materials, manufacturing processes, advantages, disadvantages, and ideal applications.


What Are Zirconia Crowns?

Zirconia Crown In Vadodara
Zirconia Crown In Vadodara

Understanding Zirconia

Zirconia, or zirconium dioxide, is a ceramic material prized for its durability and aesthetics. Its translucent, tooth-like appearance makes it a popular choice for dental restorations, particularly in visible areas of the mouth.

How Zirconia Crowns Are Made

The manufacturing process for zirconia crowns typically involves:

  1. Digital Impression: A digital scan or physical impression of the tooth is taken.
  2. CAD Design: Computer-Aided Design (CAD) software is used to create a customized crown.
  3. Milling: The crown is milled from a solid zirconia block.
  4. Sintering: The crown is heated in a kiln to achieve its final strength and density.
  5. Finishing: The crown may be layered with porcelain for added aesthetics.

Benefits of Zirconia Crowns

  • Durability: Extremely strong and resistant to chipping or cracking.
  • Natural Aesthetics: Mimics the appearance of natural teeth, especially when layered with porcelain.
  • Biocompatibility: Safe for patients with metal allergies or sensitivities.
  • Stain Resistance: Resists discoloration for a long-lasting bright smile.

Drawbacks of Zirconia Crowns

  • Opacity: May appear less translucent compared to natural enamel, particularly in anterior teeth.
  • Abrasiveness: Can cause wear on opposing teeth if not properly polished or glazed.

What Are DMLS Crowns?

Understanding DMLS Technology

DMLS crown in Vadodara
DMLS crown in Vadodara

DMLS, or Direct Metal Laser Sintering, is an advanced 3D printing technique that uses a laser to fuse powdered metal into precise dental restorations. These crowns are often made from biocompatible alloys like cobalt-chrome or titanium.

How DMLS Crowns Are Made

The manufacturing process includes:

  1. Digital Impression: A digital scan of the tooth is taken.
  2. CAD Design: The crown is digitally designed for a precise fit.
  3. 3D Printing: A laser sinters powdered metal into the desired shape layer by layer.
  4. Post-Processing: The crown is polished and may be layered with porcelain for improved aesthetics.

Benefits of DMLS Crowns

  • Exceptional Strength: Ideal for areas subjected to high biting forces, such as molars.
  • Precision Fit: The 3D printing process ensures unparalleled accuracy.
  • Biocompatibility: Well-tolerated by the body and resistant to corrosion.
  • Eco-Friendly: Additive manufacturing produces minimal waste.

Drawbacks of DMLS Crowns

  • Limited Aesthetics: The metal core can make these crowns less suitable for visible teeth.
  • Hardness: Adjustments can be more challenging due to the material’s hardness.

Zirconia vs DMLS Crowns: Side-by-Side Comparison

FeatureZirconia CrownsDMLS Crowns
MaterialCeramic (Zirconium Dioxide)Metal Alloys (e.g., Titanium)
StrengthHighVery High
AestheticsExcellent (Natural Appearance)Moderate (Metallic Finish)
ManufacturingCAD/CAM Milling3D Printing (Additive)
BiocompatibilityExcellentGood
Ideal PlacementFront and Back TeethPrimarily Back Teeth

Choosing the Right Crown for Your Needs

Zirconia Crowns:

  • Best for patients seeking strong, durable, and highly aesthetic restorations.
  • Ideal for both front and back teeth, especially when appearance is a priority.

DMLS Crowns:

  • Perfect for areas requiring maximum durability, such as molars.
  • A practical choice for those prioritizing strength over aesthetics.

Your Trusted Partner for Dental Restorations

At Aries Oro-Facial Dental Clinic in Vadodara, we specialise in providing customized dental solutions tailored to your needs. Whether you’re considering zirconia crowns for their beauty or DMLS crowns for their unmatched strength, our expert team is here to guide you.

Call us today to schedule your consultation and let us help you achieve a healthy, confident smile.


Conclusion of Zirconia vs DMLS Crowns

Both zirconia crowns and DMLS crowns are exceptional options, each with unique strengths. Zirconia crowns shine in aesthetics and versatility, while DMLS crowns are champions of precision and durability. The right choice depends on your individual needs, preferences, and oral health goals.

Don’t compromise on your smile. Contact Aries Oro-Facial Dental Clinic and take the first step toward restoring your dental health with confidence and care.